Manual Güde SG 120 A Aparat de sudura

Manual

Weight: 14 kg

Transportation and Storage

• It should be cleaned properly for longer

storage.

Assembly and Initial Operation

Before plugging in the welding machine,

check that the voltage is complying and the

voltage complies with the unit full load. It is

also necessary to make sure that the supply

earth system is sufficient.

Grounding

The unit is connected to the terminal with a

grounding cable. Make sure that the contact

between the tongs and the piece to be welded is

perfect. The parts touching each other have to be

degreased and any rust must be removed. Also,

it should be protected against it. Any non-

functioning piece will decrease the welding

capacity and may result in non-satisfactory

quality of welding.

The better is the contact, the better is the result

of welding

(e.g. polish with hand angle cutter)

Operation (Fig. 2)

Control Post

ON/OFF

The welding machine is equipped with a

power switch (ON-OFF position). (Fig. 2/a)

Welding current set-up

The welding machine SG 120 A for solid wire

welding has a three way switch to provide for

2 set-up of the welding current according to

the required load (Fig. 2/b)

Setting the speed of wire feed

The wire feed speed will be set up by a

potentiometer. The rate of the wire feed should

be set up by the potentiometer to be found in the

front side of the tool. The potentiometer is used

together with a reversing switch in control of the

current load, which results in a DC arc (Fig. 2/c)

Overheating Protection

The unit is equipped with thermal protection to

interrupt the welding current supp immediately

when a higher temperature is reached. . Then a

red warning light will turn on (Fig. 2/d). As soon

as the temperature decrease at a level enabling

the operation, the warning light will go off again

The current supply will be restored and the unit is

able to operate again.

The wire reel assembly and the hoses

set

Reels weighing up to 0,2-0,4 Kg –may be used

on the unit.

Wire feed motor

Make sure that diameter of the wire feed groove

is the same as that of the wire. The welding

machines are determined for a reel carrying wires

of diameter 0,6 and 0,8. If it is necessary to work

with a wire of diameter 0,9, it is possible to use

the supplied reel .The required diameter is

printed on the printed on the side.

Welding machine SG 120 A is equipped with

grooved reels to weld with solid wire without

gaseous shield

Wire Introduction

The first 10 cm of wire should be cut in a way that

the resulting cut is straight, is not overlapping,

sagging and dirty. Lift up the reel joined using a

movable arm by releasing a respective screw.

Insert the wire in the plastic lead by pulling it

through a respective groove and thus inserting in

the lead again . Mind that the wire should not be

stretched, it should be inserted loosely. Make

sure for the wire not to be tightened and be laid

loosely. Lower the moving arm again and set up

the pressure by a respective screw. The

pressure, id correctly set-up will thus The

pressure properly set-up will influence the regular

feed of the wire. Even if the wire gets stuck the

driving wheel is driven by the correct pressure

and the wire is fed without any problems further

on. The wire resistance should be set up on the

wire axis. The resistance should be set up in a

way to provide for easy drawing out and to

prevent winding back by itself. If the action of the

clutch is too dragging and the driving wheel is

skidding, the clutch should be tightened so that

the wire guiding becomes regular.

Hoses Connection

Solid wire welding machine SG 120 A. It has

got a set of hoses directly connected being thus

ready for use. The exchange, if necessary has to

be done extremely carefully by an expert. To

exchange the gas nozzle it is sufficient to

unscrew and pull it out. The gas nozzle must be

pulled out together with every current nozzle

exchange. It is necessary to see that the

diameter of the nozzle coincides with the

diameter of the wire. The gas nozzle should be

kept clean any time

Operator Safety Instructions

• Before the machine is switched on, all the

safety and protection elements must be

installed properly at places.

• Do not use the unit before you have read the

operating manual carefully.

14

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